Heavy Machinery and Forging Industry
Many industries have emerged over the years, each of which has been useful and effective for many fabricators and manufacturing plants. Another industry that has benefited a lot in the manufacture of heavy machine parts is forging industry. Forging industry is one of the most important industries in the world, by which many activities are carried out in an applied manner, and the production of metal parts is one of the important processes in forging industry.
What is Forging?
Basically, forging is a profession that refers to shaping metals using pressure and heat. The pressure that is generally applied to the metal is done by using a sledge.
Of course, in the past, forging was not used to the extent it is today, even though it was one of the most important jobs in the past, but it had a smaller portion and scope of work.
However, shaping metals and using them in other activities is one of the most important tasks that have been very beneficial both in the past and now. Forging is one of the oldest methods used to shape metal.
The process of forging in the past was in such a way that first the desired metal was exposed to intense fire and high heat, and after the metal became very hot and turned red, it was taken out of the fire and was hit by a special hammer that was used at that time.
Therefore, the metal took its shape and form with the blows given to it by a special forging hammer.
Heat is a very important factor in forging which is used to make metal parts, otherwise, without heat, it is not possible to shape the metals, which are very hard, and apply the desired forms on them.
In fact, forging was able to create a bright spot on the parts that had to be made for heavy machinery.
Heavy machinery requires many parts that can be easily assembled on it using the forging process.
There are different classifications for forging, which include:
- Cold forging
- Warm forging
- Hot forging
The pieces used for forging can have different weights. Each piece can have its own weight and lightness compared to the metal and alloy used in it.
Therefore, the weight will not affect the process of forging, so even very heavy metals can be softened in a special and good way and made into desired shapes and forms.
Forging and heavy machinery
However, forging activity flourished a lot and it was also widely used in the industry.
The industrial revolution was one of the important processes that could have many effects on forging activity. Basically, the point to consider in this regard is to use the forging industry in the mechanism of machines.
After the industrial revolution, one of the important activities that took place in the world was the use of heavy machinery that was used in any situation.
Therefore, the arrival of heavy machinery after the industrial revolution changed the working process of activities including forging, and placed them among the artisans.
Therefore, in order for heavy machinery and the parts that must be prepared for them to exist in the market effectively, and sometimes measures had to be taken regarding their export or import, so the effective option that existed in this regard was the use of forging industry in the manufacture of machinery parts.
Forging industry was able to create a large volume and extent for itself and also became a huge industry, which is considered one of the most profitable industries.
The profitability of heavy machinery started when the need for parts in the market increased, the need for parts also increased sharply when most factories started their work in machine form and left the manual and traditional mode.
In fact, the need for parts was very prosperous with the industrial revolution because heavy and semi-heavy machines of different sizes could make their place in every production activity.
Of course, human power was not suitable for large works that required a lot of physical energy, in principle, the use of heavy machinery caused less time to be spent on each activity, and also the required power for doing works was not realized by human hands and heavy machines had more weight, bigger size and, of course, more power than humans, so using heavy machinery was one of the important factors in the work process of factories and production workshops.
However, forging could play an important role in the field of industry, as well as the production of parts for heavy machinery and other categories of machinery.
Heavy machines that have used hard and standard parts with the help of forging industry, could benefit from optimized parts in a favorable way.
Classification of Heavy Machinery and Forging Industry
- Heavy machines
- Heavy machines for road construction
- Heavy machinery for mining
However, forging industry had many improvements and could transform from a manual hammer, which took its power from human hands, to a large industrial hammer.
